Automatic Nesting and Basket Turning Machine for Mushroom Cultivation

Model FK-D-automation is an automatic nesting and basket turning machine engineered for edible mushroom cultivation lines. It supports conveyor-line integration, delivering up to 360 baskets per hour with repeat positioning accuracy of ±2mm and a pass rate of at least 97%. This equipment is CE-certified and designed to reduce manual handling in mushroom bag nesting and basket turning processes.

Key Features

• High Efficiency: Processes up to 360 baskets per hour, increasing production throughput in mushroom substrate processing lines.
• Precision Operation: Achieves ±2mm repeat positioning accuracy, ensuring consistent basket nesting and turning.
• Automated Flow: Integrates with conveyor line; sensor detects incoming baskets, motor controls feeding, fully automatic process from inlet to nesting and turning.
• Reliable Components: Equipped with Xinje high-speed motion axis PLC, high-inertia geared motor, and SICK sensor for stable performance.
• High Pass Rate: Pass rate of ≥97%, minimizing product waste and rework.
• Versatile Material: Available in carbon steel or SS304 to suit different hygiene and durability requirements.

Technical Specifications

Models and Options

Model FK-D-automation is available with material options: Carbon Steel or SS304. The control system and sensor configuration remain consistent across options.

Materials and Structure

Constructed from either carbon steel or SS304 stainless steel, the machine is designed for durability in agricultural environments. The structure integrates conveyor interface, sensor detection, and motorized basket control for seamless operation.

Applications

Ideal for edible mushroom cultivation, agricultural automation, and mushroom substrate processing production lines. It works as supporting equipment for mushroom bag nesting and stick inserting machines, commonly used in mushroom farms and planting bases.

Customization

Material options (carbon steel/SS304) can be tailored to specific production requirements. Further customization inquiries are supported by the manufacturer.

Case Study

This machine is part of a mushroom substrate processing production line that has been exported to South Korea, Malaysia, Russia, and the UK. With an annual export volume of over 20 units, the equipment has demonstrated stable operation in international markets, achieving bagging speeds exceeding 1000 bags per hour in integrated lines.

FAQ

Q: What is the power requirement for this machine?

A: The machine operates on AC380V 50Hz with a power rating of 10 kW.

Q: What is the maximum production capacity?

A: It can handle up to 360 baskets per hour.

Q: Can this machine integrate with existing conveyor lines?

A: Yes, it is designed for conveyor line integration, with sensors detecting incoming baskets and motor controls managing the feeding process.

Q: What materials are available for the machine frame?

A: The machine is offered in carbon steel or SS304 stainless steel.

Q: What is the pass rate?

A: The pass rate is at least 97%.

Q: Is the machine CE certified?

A: Yes, the machine complies with CE standards, including Machinery Directive and EMC Directive.

Q: What after-sales support is provided?

A: The manufacturer offers technical support and customization services.

Q: What is the MOQ and payment terms?

A: MOQ is 1 unit, payment terms are 30/70, and pre-shipment testing is available.

Inquiry Information

For pricing and further details, contact:
Name: chunhua Wang
Email: nhchangxing@outlook.com
Tel/WhatsApp: +86 13103721233

Image Filename and Alt Suggestions

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Alt: Automatic nesting and basket turning machine FK-D-automation front view